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The pros and cons of bimetallic thermometers

  Bimetallic thermometers are perhaps, after bulb thermometers, the subsequent advancement in temperature measurement for industry. It has survived to these days due to its mechanical robustness.

How does a bimetallic thermometer works?

This is not as easy as for the bulb thermometers. Despite its simple working principle there are several designs avalillble in industry so that the physics may be a little tricky.

Their working depend on the thermal dilatation/expansion coefficient of a two-different metals sheet (strip). A temperature increment produces a deformation on the bimetallic sheet. If you are able to relate the strip deformation with the temperature deformation then you can draw a scale for temperature.

Fig. 01 The relationship between temperature and thermal expansion in a bimetallic sheet


Figure 01 shows how the strip deforms as temperarure increases. The bimetallic thermometer is then based on this behavior.

Then, how do you build a bimetallic thermometer based on the presented physical mechanism? A thermometer of this kind would need to embed the bimetallic strip into a small space suitable for different applications. Therefore, a common design consists of a helix made of this strip.

Fig. 02 Parts of a bimetallic thermometer


In Fig. 02 the components of a bimetallic thermometers are presented. 

Some advantages of bimetallic thermometers

  • Training is not needed (little, in fact)

  • It does not need electric energy in order to work

    • No batteries needed

  • It can be portable

    • There are handheld versions

  • It is cheap

  • Different models/designs are available in the market

  • Coloured gauges may be available

  • There are impact resistant models so that it is not easily broken (because of its metal casing)

  • Some models/designs may offer thermal switches (which would increase its cost)

  • It can be installed downwards or in any other position

Some disadvantages of bimetallic thermometers


  • Hard to read

    • Numbers can be too small

    • Precision is not trustable due to the scale (human intervention)

  • It needs to be in contact with the fluid/object to be measured

  • It should be installed in a place with very low or zero vibrations (because of its mechanical assembling)

  • Data can not be transferred from the instrument to a controller or another device

    • Not suitable for closed loops

  • It shall be installed in well illuminated places

  • Slow time response

  • Further calibration is required due to loose in its mechanical assembling

Some interesting stuff on bimetallic thermometers


  • Commonly used for lab, industry or home applications

  • Different alloys can be used to extend/change the range of measurement

  • These can be bought even in small supply stores

  • These can be used as test/reference instrument when compared with other technologies

  • Poor eyesight can be a trouble


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